Manual gearbox Mercedes Sprinter I (903)

Manual transmission — general description
The Mercedes Sprinter is equipped with a five-speed gearbox G 16-5/4.898, designated 711.603. On some modifications, a gearbox type G 28-5 is used. This designation will...

Removal and installation of a transmission
Removing the gearbox should be done as follows: disconnect «negative» battery terminal; in the cab of the car, lift the protective cover of the gear lever, unscrew the...

Gearbox repair
Since many works can be carried out without complete disassembly of the gearbox, they will be described separately below. The description will concern only simple...

Replacing the cuff of the primary (leading) shaft of the gearbox
Similar work is carried out if it is necessary to replace the input shaft bearing cover. The cause may be oil stains, which is primarily determined by oiling the clutch,...

Rear cuff replacement
To remove the gearbox rear flange from the secondary (slave) shaft requires a two-legged puller and a suitable mandrel for pressing the cuff. The replacement of the rear...

Removal and installation of the gear lever
Pic. 195. Removal and installation of the gear lever: 1 - protective cover of the lever; 2 - gearshift lever; 3 - hex bolt M10, 63 Nm; 4 - washer The way of fastening of...

Checking the oil level in the gearbox and changing the oil
Change the oil in accordance with the manufacturer's instructions. Since oil change intervals may vary, check them with the service. The service book of the car...

Manual transmission specifications
Type - 711.603 (G16-5/4.898) Gearbox ratios: 1st - 4,898 2nd - 2.533 3rd - 1.486 4th - 1,000 5th - 0.783 reverse gear - 4,586 Oil brand: for gearboxes up to 051 110 -...