Car gearbox Mercedes S-Class (W116)

Removal and installation of a manual transmission
All vehicle models are fitted with a four-speed gearbox as standard. Well-chosen gear ratios of the individual gears, combined with the characteristics of the engines,...

Disassembly and assembly of a manual transmission
Many works are carried out without complete disassembly of the gearbox and therefore the description of these works is divided into the relevant sections. Removal and...

Removal and installation of a cover of the mechanism of inclusion of transfers of a manual gearbox
Drain the oil from the gearbox. Loosen the mounting bolt and remove the reverse gear lever ("2" in fig. 171). Pic. 171. Gear shift cover with shift levers. 1 - 3/4 gear...

Removal and installation of a forward cover of a mechanical transmission
Disconnect the clutch housing. Loosen the screws securing the front cover. Remove the cover, paying attention to the position of the adjusting rings of the drive and...

Removal and installation of a back cover of a mechanical transmission
Loosen the flange nut on the driven shaft. Remove flange. If necessary, use puller 116 589 193 300. Loosen the back cover screws (see fig. 178). Pic. 178. Removing the...

Removal and installation of transfer of a backing of mechanical KP
Removal of the gearbox is not required to carry out work on the reverse gear. Remove back cover. Remove the reverse gear from the driven shaft (see fig. 180). Pic. 180....

Removal and installation of mechanical gearbox gears
Remove clutch housing ( section 10.2.1 ). Remove gear shift cover ( section 10.2.2 ). Remove front and rear gearbox covers (chapter 10.2.3 or 10.2.4 ). Remove reverse...

Disassembly and assembly of the driven shaft of a mechanical gearbox
Remove gears ( section 10.2.6 ). Attach the driven shaft to the flange in a vise. Loosen the nut on the front end of the shaft (see fig. 191). Pic. 191. Unscrewing the...

Disassembly and assembly of the intermediate shaft of a mechanical gearbox
Install the intermediate shaft with the third gear gear on the stand and use a press to remove the gears from the shaft. Use a screwdriver to remove the key from the...

Adjustment of a drive of a gear change of a mechanical KP
Adjustment of the gear shift actuator located on the body floor tunnel After removing the safety devices, hang the rods on the rocker shift levers. Fix the position of...

Manual transmissions of the first releases
In the gearboxes of the first releases, there are some differences in design, which must be taken into account when repairing. Intermediate shaft In gearboxes for...

Automatic transmission — general information
On cars of models 280/280 SE and 350 SE at the request of the buyer automatic transmissions can be installed. The 450 SE has an automatic transmission as standard....

Removal and installation of an automatic transmission
The automatic transmission can be removed separately without removing the engine. The gearbox has a significant mass and therefore, during work, reliable supports must...

Gearbox Specifications
Manual Transmission Drive shaft bearings Grooved outer ring ball bearing - No. 002 981 0625 outer diameter - 72.0 mm inner diameter — 30.0 mm width - 19.0 mm Drive shaft...

Tightening torques for threaded connections
Manual Transmission (all models) Flange mounting nut on the driven shaft - 150 Nm Fastening nut at the front end of the driven shaft - 80 Nm Nut of fastening of an...