Engine Specifications Total information Engine code: – 2.0 l engine with carburetor 102,922 – 2.0 l engine with fuel injection system 102,963 – engine 2.3 l 102,982 Working volume: – engine...
General engine data Engine with four cylinders in line with one overhead camshaft. The crankshaft is supported by five main bearings. Thrust half rings for adjusting the axial play of the...
Repair operations on the engine installed in the car The following operations can be performed without removing the engine from the vehicle: removal and installation of the cylinder head; removal and installation of the...
Compression (compression) pressure check Checking the condition of the engine can be done by measuring the compression pressure in the cylinders. If this check is carried out regularly, it is possible to know...
Top dead center (TDC) of the piston of the first cylinder Piston top dead center is the point through which each piston passes as the crankshaft rotates. Each piston reaches TDC at the end of the compression stroke, then again...
Cylinder head cover — removal and installation Removing Attention! The cylinder head cover is removed together with high-voltage wires and the distributor cover. When installing the cylinder head cover, a new gasket...
Crankshaft pulley/vibration damper and hub Crankshaft pulley / vibration damper Removing 1. Remove the radiator. 2. Remove the auxiliary drive belt. 3. Unscrew the mounting bolts and remove the pulley / vibration...
Drive chain cover — removal and installation Removing Elements of the auxiliary drive belt tensioner with a shock absorber strut located under the tensioner A - shock absorber strut; B - tension mechanism; C -...
Checking and replacing the drive chain Examination 1. Remove the air filter. 2. Remove the cylinder head cover. 3. For the crankshaft pulley bolt, turn the engine crankshaft and check the condition of the...
Drive chain tensioner Removing When installing a new chain, keep both branches of the chain taut at all times. Unscrewing the cap nut from the drive chain tensioner housing Removing the...
Camshaft sprocket — removal, inspection and installation Removing Locking the camshaft with a wrench against turning by the chamfer on the rear of the camshaft Unscrewing the camshaft sprocket bolt Removing the sprocket from...
Lower Drive Chain Guide for Single Chain Models Removing The location of the single-row drive chain on the engine 1 - crankshaft sprocket; 2 – an asterisk of a camshaft; 3 – drive chain tension mechanism; 4 - shoe; 5...
Lower Drive Chain Guide for Dual Chain Models 1. Remove intermediate shaft. 2. Remove the drive chain from the crankshaft sprocket. 3. Using a puller, remove the sprocket from the crankshaft to make room for the...
Upper chain guide Removing Using an inertia hammer with grips and an additional bolt to remove the upper chain guide dowel pin Removing the dowel pin of the upper chain guide Removing the...
Tensioner Shoe for Single Chain Drive Models Removing Removing the shoe of the single-row drive chain tensioner 1. Remove the drive chain cover. 2. Remove the camshaft sprocket. 3. Rotate the drive chain tensioner...
Tensioner Shoe for Dual Chain Drive Models Removing Removing the pivot pin of the shoe of the double-row chain tensioner using an inertial hammer 1. Remove the drive chain cover. 2. Remove the camshaft sprocket....
Intermediate shaft — removal, inspection and installation Removing Unscrewing the bolt securing the intermediate shaft retainer Removing the intermediate shaft retainer Removing the intermediate shaft from the engine block 1....
Valve drive, tappets and camshaft Attention! Parts of the valve drive and oil sprayer have many modifications, therefore, when replacing them, it is necessary to consult a Mercedes-Benz representative....
Cylinder head — removal and installation Cylinder head 1 – a head of the block of cylinders; 2 – a cover of the bearing of a camshaft; 3 - oil supply pipe; 4 – laying of a head of the block of cylinders; 5 – a...
Oil pan — removal and installation Engine lubrication system 1 - oil pan; 2 - dipstick for measuring the level of engine oil; 3 - crankshaft; 4 - oil intake; 5 – inner rotor; 6 – outer rotor; 7 - oil pump...
Oil pump — removal and installation Attention! When installing the oil pump, a new oil pickup pipe gasket and a new O-ring for the oil feed pipe must be used. Oil pump Removing Removing the oil pickup pipe...
Replacement of sealing rings of a cranked shaft Front o-ring 1. Remove the crankshaft pulley/vibration damper and hub. 2. Measure the installation depth of the front O-ring. 3. Drill two small holes in the o-ring at...
Replacing the bearing at the end of the crankshaft On models with a manual transmission, a bearing is installed at the end of the crankshaft on the flywheel side, on which the transmission input shaft rests. Location of...
Checking and replacing the support of the power unit Examination The location of the front supports of the power unit The power unit rests on three pillars. Two supports on both sides of the engine and one support on the...