The operations to be carried out on the 2.2/2.5L diesel engine are described below.
Removing
1. Disconnect wire from battery "masses" (–).
Attention! This erases the anti-theft code of the radio.
2. Unscrew the bottom cover of the engine compartment and remove it.
3. Drain the engine oil.
4. Drain the coolant.
5. unscrew the bolt (2) and remove the hoses (1), connecting the heat exchanger to the coolant pump. Pay attention to the installation position of the pipe holder (arrow).
6. Disconnect the heat exchanger from the oil pan, unscrew the bolts (8). Hex socket bolt (9) for the oil line is installed only with automatic transmission.
7. Remove coolant hoses (1) with O-rings (2).
8. Remove oil lines (7) with O-rings (6).
Installation
1. Installation is made in an order, the return to removal. O-rings are always replaced with new ones. Lubricate the rings for the coolant hoses before installation to prevent sticking with coolant, not engine oil.
2. Bolts securing the heat exchanger to the oil pan, tighten with a torque of 10 Nm.
3. Install the bottom cover of the engine compartment.
4. Fill with engine oil.
5. Fill with coolant.
6. Connect wire "masses" batteries (–).
7. Set the clock.
8. Set the radio's anti-theft code.