Precise setting of the headlights is only possible with the help of a special adjustment device in a workshop.
1. Disconnect the wire terminal from the negative pole of the battery «masses» (-), by turning off the ignition first.
Attention! When the battery is disconnected from the radio, the security code is deleted, as well as all automatic settings on the radio. If the code is unknown or not written down, the only way to put the radio into operation is with the assistance of a workshop or the manufacturer of the radio. Therefore, first make sure that the code is known.
2. Left headlight. Move the lock lever to the opposite side and remove the washer reservoir.
3. Right headlight. Move the lock lever to the opposite side and remove the coolant expansion tank.
4. Remove two screws 1 (see illustration).
5. Unscrew bolt 2 from the side of the wheel housing (see arrow in illustration 24.4).
6. Unscrew bolt 3 on the front side of the headlight (see illustration 27.4).
7. Unscrew the bolts 4 and 5 that secure the headlight (see illustration 27.4).
Attention! Removing and installing the headlight is easier if the bumper has been removed beforehand.
8. Remove the headlight by pushing it forward and disconnect the plugs located on its back (see arrows in illustration). If necessary, remove the cover from the fog lamp.
9. Carefully wring out the hose 1 of the headlight positioner pneumatics unit with a screwdriver (see illustration 27.8).
Attention! When disconnecting the pneumatic unit, be careful not to damage the connector.
10. Ask an assistant to support the fender and bumper and remove the headlight if the bumper has not been disconnected before.
Installation
11. Install the headlight in the mounting hole on the fender.
12. Connect the power plugs for the headlight bulbs.
13. Connect the headlamp positioner.
14. Install, if available, the fog light cover.
15. Make sure the headlight rubber seal is properly seated.
16. Straighten the headlight and fix it with bolts 4 and 5 (see illustration).
17. Screw in two bolts 1 (see illustration 27.16).
18. Screw in the bolt 2, acting from the side of the wheel arch (see illustration 27.16).
19. Screw in the bolt 3 on the front side of the headlight (see illustration 27.16).
20. reinstall, if removed, the front bumper.
21. Left headlight. Reinstall the washer reservoir by inserting its protrusion into the mounting hole and secure with the locking lever.
22. Right headlight. Reinstall the coolant expansion tank, if necessary.
23. Connect the wire terminal to the battery «masses» (-), before making sure that the ignition is off.
24. Enter the security code into the radio and set the clock.
25. Contact a workshop as soon as possible to check the position of the headlights and, if necessary, correct it.